PAN-Biotech · PAN-Celltech · Applications · Cell & gene therapy

The Open Cell & Gene Therapy Process

A qualified toolkit for the whole cell & gene therapy process - standardised and de-risked, across three modality tracks from cell collection to the final formulated product. Research-grade upstream, GMP downstream, from one manufacturer.

3 tracks · 1 toolkitCell therapy, viral vector and plasmid DNA - one shared upstream, then modality-specific downstream tracks.
a handful of stocksQualify a few recurring stock solutions, not a fragmented basket - across the whole process.
research to GMP, one lineResearch-grade upstream (P-series) and GMP downstream (CT-series) - the same products, custom GMP on request, no reformulation.
cells, vectors or pDNAOne coherent range covers all three cell & gene therapy product types, from collection to formulation.
In brief

One shared upstream, three downstream tracks

Cell & gene therapy is not one linear process. All modalities share the same upstream - cell bank/thaw, cell collection/isolation and cell expansion/activation - then diverge into distinct downstream tracks: cell therapy (the cells are the product; no lysis or chromatography), viral-vector / gene therapy (full purification of AAV or lentivirus) and plasmid DNA. PAN-Biotech covers every track with one GMP-grade bundle: catalogue products at each step, universal stock solutions that recur throughout, filed Drug Master Files behind the key utilities, and the option to take any downstream buffer beyond compendial with WFI Beyond.

The challenge

The fragmented supply challenge

A cell or gene therapy draws on a wide range of ancillary materials - cell-type-specific media, serum replacements, cytokines and growth factors, dissociation reagents, buffers and cryopreservation media. For an ATMP, every one of these is part of the product's safety and regulatory profile. Sourced from a scatter of suppliers - some research-grade only, some animal-derived - that becomes a qualification, documentation and supply-continuity risk, especially when you scale to the clinic. The alternative is one coherent, animal-component-free range from a single GMP manufacturer - research to GMP without switching suppliers.

The full workflow

Shared upstream, then three modality tracks

One shared upstream (cell bank to activation), then modality-specific tracks - cell therapy, viral vector and plasmid DNA. Choose the track for your product type.

  1. A1Cell Bank & ThawShared upstream.
  2. A2Cell Collection & IsolationShared upstream.
  3. A3Cell Expansion & ActivationShared upstream.
  4. ACell Therapy trackDownstream · cells are the product.
  5. BViral Vector trackDownstream · AAV / lentivirus.
  6. CPlasmid DNA trackDownstream · pDNA / DNA products.
  7. A4QC & StabilityService · across every track.

Shared upstream - common to all cell & gene therapy modalities.

A1 · Cell Bank Management & Thaw7 products
A2 · Cell Collection & Isolation5 products
A3 · Cell Expansion & Activation7 groups

Choose per cell type / protocol - grouped by category:

Base media4 products
Cell-specific media10 products
Serum & serum-free supplements4 products
Feed & buffering supplements9 products
Antibiotics3 products
Dissociation2 products
Cytokines & growth factors8 products

By modality - the downstream path depends on the product type. Choose the relevant track.

Track A · Cell Therapy (cells are the product)4 steps

CAR-T, TIL, NK, MSC and similar - the cells themselves are the drug product. No lysis, nuclease or chromatography; focus on activation, expansion, washing, formulation and cryopreservation.

A-A1 · Genetic modification / Transduction5 products

For engineered cell therapies (e.g. CAR-T), cells are activated and transduced with the therapeutic viral vector (produced via Track B) or modified by non-viral methods. Full expansion media and supplements are shared - see A3 · Cell Expansion & Activation.

A-A2 · Harvest & Wash (cells = product)4 products
A-A3 · Formulation6 products
A-A4 · Fill & Cryopreservation4 products
Track B · Viral Vector / Gene Therapy (AAV, lentivirus)9 steps

The vector is the product. Full downstream: production, lysis, nuclease, clarification, affinity capture, polishing / full-empty capsid separation, UF/DF, formulation and fill.

A-B1 · Vector Production / Transfection8 products
A-B2 · Harvest & Lysis3 products
A-B3 · Nuclease Treatment3 products
A-B4 · Clarification3 products
A-B5 · Capture / Affinity5 products
A-B6 · Polishing / IEX (full/empty capsid)6 products
A-B7 · Ultrafiltration / Diafiltration5 products
A-B8 · Formulation14 products
A-B9 · Fill & Cryopreservation2 products
Track C · Plasmid DNA (pDNA)5 steps

Starting material for transfection and a product in its own right. Alkaline lysis, neutralisation, clarification, chromatography and UF/DF. Note: pDNA is produced by E. coli fermentation - a bacterial upstream, separate from the shared mammalian cell culture; PAN covers the pDNA downstream shown here.

A-C1 · Alkaline Lysis2 products
A-C2 · Neutralisation2 products
A-C3 · Clarification2 products
A-C4 · Chromatography4 products
A-C5 · Ultrafiltration / Diafiltration3 products

Across every track

A4 · Quality Control & Analytics + Stability StudiesQC & release

Quality control & stability - CoA on every lot; and, on request, ICH-compliant validated stability studies.

Regulatory support - With multiple products backed by an active FDA Type IV Drug Master File, we can accompany you through the DMF (Drug Master File) application process. The DMF is listed with the FDA and can be referenced in your own submission via a Letter of Authorization.

What matters for advanced therapies

Serum-free, xeno-free - from research to GMP

For cell and gene therapies, the ancillary materials are part of the product's safety and regulatory profile. PAN-Biotech supplies animal-component-free media, cytokines and reagents that scale from first research runs to clinical GMP manufacturing - without switching suppliers.

Xeno-free & serum-freeAnimal-component-free media and serum replacements (Panexin, serum-free media) lower TSE/BSE and regulatory risk - central to an ATMP safety profile.
Cell-type-specific mediaGMP-capable media developed for T-, NK-, immune, mesenchymal and other cells - not one generic medium for every cell type.
Cytokines & growth factorsIL-2, IL-15, FGF-2, SCF, TGF-β, EGF and more - recombinant human proteins, research grade (RUO).
DMSO-free cryopreservationCryopan III for gentler freezing of cell products where DMSO is a concern; Cryopan II where DMSO is accepted.
Research → GMP, one supplierThe same product line scales from RUO to GMP on request - no supplier switch or re-qualification mid-development.
Custom formulation & supply securityBespoke GMP formulations and single-source supply, backed by DMF/CoA documentation, for clinical and commercial manufacturing.
Efficient downstreamIn the viral-vector and plasmid-DNA tracks, a handful of concentrated buffer stocks (WFI, DPBS, Tris, NaCl) recur across steps - so there are fewer SKUs to qualify there too.
The stock-solution principle

A handful of stocks, reused across the process

Rather than a separate finished buffer for every step, a cell & gene therapy process is built on a few concentrated stock solutions that recur across the workflow - one qualified stock covers several steps, so there are fewer SKUs to qualify and full freedom to prepare working buffers to your own recipe. How often each recurs:

Quality & regulatory

The GMP and regulatory foundation

Most products named here are manufactured by PAN-Celltech and available at GMP grade or GMP on request; the recombinant cytokines and growth factors are research grade (RUO). Catalogue GMP items carry a CT article number and are available directly; a few are GMP on request; a small number are new portfolio additions. Two of the most-used utilities go further: DPBS (CT-36500) and WFI Beyond are backed by filed FDA Drug Master Files that customers can reference in their own submissions. And we go one step further: on a customer's request, we will file the PAN products they use with the FDA as well. A DMF-listed product makes their documentation and approval process faster and easier - the same regulatory shortcut we already provide for DPBS and WFI Beyond, extended to the products that matter most to them. Manufactured to GMP in an EU Annex 1 facility within an ISO 9001 quality system - audit-proven and GMP-compliant, with GMP compliance confirmed in customer audits.

One qualified stock covers several steps; a fully customized GMP formulation is available at any step, to your recipe, without switching supplier.

The water underneath

Beyond compendial, on request

Water is the base of every buffer and stock, so it sets the floor for the whole process. Alongside standard WFI quality water, PAN offers WFI Beyond - Water for Injection engineered beyond the Ph. Eur. / USP monograph and backed by its own filed Drug Master File. Every downstream buffer on this page is available in a beyond-compendial version produced with WFI Beyond, on request, for processes with the most demanding endotoxin and purity requirements - one qualified foundation, reused everywhere.

A qualified partner · proven at scale

A qualified partner, not a commodity buy

PAN-Celltech manufactures to GMP in an EU Annex 1 facility (a capability, not a certification), with a Certificate of Analysis on every GMP lot.

Top 10 CMOs in Europe · 2024PAN-Biotech recognised among Pharma Tech Outlook's "Top 10 Contract Manufacturing Organizations in Europe" (2024).
2 filed FDA DMFsDPBS (Type IV, MF044371) and WFI Beyond (MF044505) - referenceable via a Letter of Authorization; CoA on every lot.
up to ~1.8M L / yearCombined manufacturing output across the PAN-Celltech operation.
EU Annex 1GMP-compliant, audit-proven manufacturing (a capability, not a certification).
Proven with customers

Case studies

Anonymised proof from PAN's GMP downstream and supply partnerships. Each story lives once in the Knowledge Hub.

Case study · OEM

A two-year OEM bridge, delivered under pressure

A regulatory shutdown took a global supplier's US site offline. PAN bridged ~25 products - ~300,000 bottles over ~2 years, no rejections recorded.

Read the case study
Case study · Cell & gene therapy

From in-house buffer prep to a qualified GMP supply partner

A cell-and-gene-therapy developer moves from making its own buffers to one audited GMP source (DPBS CT-36500).

Read the case study
Case study · Vaccine

~50,000 L of GMP supply in under five weeks

Quote in 3 days; ~50,000 L delivered in under five weeks from first production, to GMP.

Read the case study
Case study · Supply

Securing supply after a supplier discontinuation

An incumbent supplier exited; PAN took the RUO product end-to-end under PAN Complete.

Read the case study
Case study · CMO / CDMO

A private-label GMP line for Europe

A global brand launched a private-label GMP (EU Annex 1) line - without building a plant.

Read the case study
Case study · Cell & gene therapy

WFI Beyond in 1 mL vials for clinical CAR-T manufacturing

A CAR-T developer needed nuclease-free, ultra-low-endotoxin water for plasmid dilution - custom-filled WFI Beyond in 1 mL vials, enquiry to release in about eight weeks.

Read the case study

See all case studies in the Knowledge Hub

The thinking behind it

Whitepapers & technical papers

TP-01 · Commercial

The Open Downstream

Why downstream is where cost, quality and regulatory risk concentrate - and how owning the options takes the risk off the table.

Read the paper
TP-02 · Technical

Beyond Compendial - Buffers & Reagents

The impurity dossier - elemental impurities, residual solvents, nitrosamines, leachables - mapped to cell & gene, mRNA, mAb and vaccine.

Read the paper
TP-03 · Practical · Make or buy

From Bench to GMP

The make-versus-buy decision for process buffers - the five hidden costs of staying in-house at GMP scale, and how to organise the switch.

Read the paper
TP-04 · Foundation · Water

WFI Beyond

Water for Injection engineered beyond the compendial monograph - the opt-in quality ceiling under every buffer.

Read the paper

Read In-Depth Edition A03 · Cell & gene therapy

Questions

Frequently asked questions

Does PAN-Biotech cover the whole cell-and-gene-therapy process?

Yes. PAN-Biotech supplies media, supplements, buffers and stock solutions across every step of a typical cell & gene therapy process - four upstream (cell-bank thaw, cell collection & isolation, cell expansion & activation, vector production / transfection) and eight downstream (harvest & lysis, nuclease treatment, clarification, capture / affinity, polishing / IEX, ultrafiltration / diafiltration, formulation, and fill & cryopreservation), followed by final QC & stability testing.

Are the products GMP grade?

The core range is catalogue GMP (CT article numbers), manufactured by PAN-Celltech; some established items are available as GMP on request, and a few are new portfolio additions. DPBS and WFI Beyond are additionally backed by filed FDA Drug Master Files.

Are the materials animal-component-free (xeno-free)?

Yes - PAN-Biotech offers serum-free and xeno-free (animal-component-free) media, serum replacements, cytokines and reagents. For an advanced therapy these ancillary materials are part of the product safety and regulatory profile; GMP grade is available on request, and many items ship RUO with a GMP path - so you need not switch suppliers between development and clinical manufacturing.

Can the downstream buffers be supplied beyond compendial?

Yes. Every downstream buffer is also available in a beyond-compendial version produced with WFI Beyond - Water for Injection engineered beyond the Ph. Eur./USP monograph - on request.

Which cell platforms are covered?

The upstream range covers the cell-therapy and viral-vector platforms - immune cells, stem/mesenchymal cells and HEK293 - with serum-free and xeno-free media, cytokines and supplements; the downstream range is platform-independent and follows the standard capture, polishing and formulation train.

Build your cell & gene therapy process on one foundation

Request a product, a Certificate of Analysis, a WFI Beyond specification or a custom GMP quote for your cell & gene therapy programme - cell collection to final formulation.

Related applications: Monoclonal Antibodies · Vaccine Production · mRNA Technology

PAN-Biotech GmbH · PAN-Celltech GmbH (GMP arm / manufacturer of record). GMP-compliant, audit-proven; EU Annex 1 is a capability, not a certification.